TANK PURGING AND LINE CLEANING ONBOARD CHEMICAL TANKERS

Deck Junior Officer
TANK PURGING AND LINE CLEANING ONBOARD CHEMICAL TANKERS

Code No: 752

Video Running Time: 23 minutes

VIDEO BOOK

This training package deals with the hazardous subject of handling shore supplied nitrogen on board ship, in the context of tank purging, blanketing and cargo line clearing, when there is a danger of tank over pressurisation.

The nitrogen is usually supplied at high pressure (16 bar) and at high flow rate. Agreement on the procedure for handling the nitrogen is paramount, and should be part of the pre-loading checklist between ship and shore, with emphasis on firm parameters for transfer rate and pressure.

Although the operation is an important stage in cargo handling, it is also potentially hazardous. This is because tanks on chemical tankers are not designed to withstand internal pressure, so the structure could fail at less than 0.5 bar overpressure. The associated risks of the operation need to be thoroughly understood.

The video takes the viewer through the typical phases of nitrogen and cargo control in a loading port and a discharge port. It highlights the critical moments and how to ensure that these are controlled safely in the Cargo Control Room, in the Terminal Control Room and at the manifold.

Some of the topics included are communication between terminal and ship, how to start the nitrogen supply, how to increase it to agreed volume, how to slow down and stop the supply prior to loading cargo. A similar process is illustrated with cargo loading, including cargo line clearing. It is normally the terminal's responsibility to control the pressure and volume of nitrogen and line clearing is done towards the ship's tank and not the shore tank. Pigging and line flushing are covered. In a discharge port, it is assumed that the ullage space must be filled with nitrogen as the cargo is being discharged.

In all cases it is established that if the tank atmosphere contains cargo vapour which is prohibited from being vented into the atmosphere, it must be returned to shore containers. In such cases the flows into and out of the tank must be balanced by shore control. The video is accompanied by a supporting booklet. It supports the STCW Code, Chapter V, Section A-V/1.